At first glance the old grip looked similar to my other grip before reshaping and refinishing. The only difference that I could tell at first was that it looked to be painted and not varnished like the other grip. I started sanding it down past the painted finished and low and behold it's not walnut under that paint, but some kind of plastic. These grips must have been formed using a mold that was filled with plastic reinforced with wood. *edit - I was informed that this material was marketed by Dan Wesson by the name of Powerwood, it's both light & tough. These plastic grips actually worked out great for what I had in mind for it since now I really didn't have to worry about messing up a nice piece of wood. One strange thing with this plastic is that it is fairly porous, so you can see that in a couple spots on the pictures. I used my walnut grips as a kind of template and carved these into a similar shape. This time I decided to make them even smaller. One thing I don't care for about the walnut grips is that they are fairly slick. I had considered trying to stipple them, but I was afraid to mess up. This time around I wanted a more textured grip so I didn't worry about sanding them smooth. Compared to the walnut this plastic is a lot easier to carve so things went pretty fast. I carved it down past where the screw become recessed so I simply countersunk the hole and painted a screw black that would fit it flush.
On a previous project I used a textured paint on a Tyler T-grip to give it more traction with my fingers so I thought this would be a good chance to try it on full grips. I didn't think the color I had (Aged Iron) would look good with the worn bluing on my DW so I picked out a dark brown (Autumn Brown) to use. Before applying it I sealed the plastic with a black lacquer to help it stick a bit better. In the end, I ended up with a nice texture that won't slide around in my hand and should hold up well.
Here are pictures.
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